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Water treatment to the filling machine production process
Water treatment to the filling machine production process
According to the pure water filling process, the filling system design program is programmed to make the filling system control hardware. Pure water production line In order to improve the reliability of the system work, the system also provides manual and automatic conversion function. When the PLC system and interface circuit are faulty or repaired, it can be switched to manual operation without affecting the operation of the whole system.
The characteristics of the pure water production line filling machine design are:
(1) Filling mode can be arbitrarily converted between 11, 3L and 18, 9L.
(2) Filling time can be set, but must ensure sufficient water per barrel
(3) The number of filling bottles and the filling process have digital simulation display, which can check the filling, filling time and total number of bottles at any time.
Application range of pure water treatment equipment filling machine
Pure water treatment equipment has a high degree of automatic control: the imported controller has a well-made, sturdy and beautiful appearance. The internal plunger valve core fully realizes the automatic switching of water softening and system regeneration, and the precise water and regeneration time program. control.
Pure water treatment equipment is efficient, low energy consumption, and low operating cost. Due to the accurate calculation of operating parameters, the equipment's own working performance tends to be perfect, and various energy consumption indicators are significantly lower than general soft water equipment.
Process plan
(1) First-stage pretreatment system: The quartz sand medium filter is used to remove the substances harmful to the human body, such as sediment, rust, colloidal substances and suspended solids contained in the raw water, and the automatic filtration system. With the imported brand automatic control valve, the system can automatically (manually) perform a series of operations such as backwashing and flushing. Ensure the water quality of the equipment and extend the service life of the equipment. At the same time, the equipment is equipped with a self-maintenance system to reduce maintenance costs.
(2) Second-stage pretreatment system: The shell activated carbon filter is used to remove the pigment, odor, biochemical organic matter in the water, reduce the residual ammonia value of the water, pesticide pollution and other harmful substances. The automatic filtration control system adopts the imported brand automatic control valve, and the system can automatically (manually) perform a series of operations such as backwashing and flushing.
(3) Third-stage pretreatment system: softening water with high-quality resin, mainly to reduce the hardness of water, remove calcium and magnesium ions (scale) in water and carry out intelligent resin regeneration. The automatic filtration system uses an imported brand automatic water softener, and the system can automatically (manually) perform backwashing.
(4) The fourth-stage pretreatment system: the dual-stage 5μm aperture precision filter (single stage below 0.25 tons) is used to further purify the water, optimize the turbidity and color of the water, and ensure the safety of the RO system. Water requirements.
(5) Host of pure water equipment: Desalting treatment by reverse osmosis technology to remove heavy metal substances and other impurities harmful to human body by calcium, magnesium, lead and mercury, reduce the hardness of water, the salt rejection rate is over 98%, and the production reaches the national standard. Pure water.
(6) Sterilization system: The ultraviolet sterilizer or ozone generator (determined according to different types) is used to improve the shelf life. In order to improve the effect, the ozone should be thoroughly mixed with water, and the concentration should be adjusted.
(7) One-time flushing: The inner and outer walls of the bottle are cleaned by a stainless steel semi-automatic bottle washer, and the amount of water to be cleaned is adjustable.
(8) Secondary flushing (water source is pure water): The inner and outer walls of the bottle can be cleaned by a stainless steel semi-automatic bottle washer, and the amount of water for cleaning can be adjusted.
(9) Filling machine: It is filled by automatic automatic pressure filling machine, which can adapt to lighter weight bottles, reduce the cost of users, and the filling volume is accurate and easy to operate.
(10) Code: Automatically print the date of production on the bottle cap with automatic coder, saving manpower, accurate and hygienic.
(11) Screw cap: The cap is screwed by a capping machine equipped with a magnetic screw head. The quality of the cap is good and the adaptability to the cap is strong.