Small Air Hose Reel,Portable Air Hose Reel,Wall Mount Air Hose Reel,Commercial Air Hose Reel NINGBO QIKAI ENVIRONMENTAL TECHNOLOGY CO.,LTD , https://www.cxhosereel.com
The pillow-type packaging linkage production line is connected by the high-speed pillow-type automatic packaging machine and the automatic horizontal cartoning machine (ZH-120). Fully automatic pillow-type, detection, rejection, and boxing in one. The equipment is compact in structure, simple in operation, PLC programmable control, touch human-machine interface, and the mold can be designed according to customer requirements.
At present, pillow packaging machines are widely used in the packaging of solid foods such as instant noodles, rice cakes, biscuits, and ice cream. Zui ideal, zui advanced packaging model is the system running at high speed, stable and reliable, accurate sealing. This is the development goal of the packaging machine industry, and it is also the goal that manufacturers are eager to achieve.
In general, the pillow packaging machine is a packaging machine with stable performance, fast packaging speed and wide application. It is suitable for clothing, daily chemicals, medicine, food, gifts, crafts, toys, cleaning, cosmetics and other industries. The style is pillow type, hence the name. The packaging process is that the sheet-shaped wrapping paper is taken out from the reel, and after photoelectric inspection, it is formed and drawn by a forming machine, and the longitudinal sealing is made into a package. Its packaging principle is: micro-computer packaging controller, man-machine dialogue mode, so that speed, bag length, cut-point position detection, etc. can be directly displayed on the interface; differential feeding mode, so that the machine can be realized during the running process Adjusting the position of the material; the adjustable bag making device makes the product more; the color mark detector detects the texture, straight lines and vertical lines of the color standard. Among them, in order to make the package fully automatic positioning, it is necessary to synchronize the paper feeding speed of the control servo motor with the cross-cutting slit. In order to synchronize, the color mark detection and control circuit can be added to make the system correct at any time, and the error compensation is continuously performed. This will enable the packaging machine to be effectively and accurately positioned.
Next, Xiaobian will combine the experience gained by using this device for many years, and share some common fault analysis and troubleshooting methods for the equipment. Let's take a look at it.
Possible cause of failure:
1. No packaging film; ----- Solution: Replace the new packaging film.
2. System failure may cause the fault: The controller self-test fault. -----Remedy: With the supplier; if the fault has been eliminated, simply press the ESC key and the system will automatically reply to the running screen.
Failure phenomenon:
1. The cutting position deviates from the color mark 2. The cutting knife is cut on the product. 3. The wrinkle mark appears on the sealing part. 4. The sealing is not strong or the leak is sealed. 5. The temperature meter cannot control the temperature.
Analysis of common causes:
1. The color code tracking is not turned on, the color code of the film is too light, and the film drive is slippery.
2. The push rod and the cutter are not synchronized, the knife holder is too high or too low, and the packaging speed is too fast.
3. The temperature is too high, the speed is too slow, and the outer layer of the envelope is poor in heat resistance.
4. The temperature is too low, the speed is too fast, and the inner seal of the envelope is poorly sealed.
5. Damage to the heating element, burnout of the solid state relay, damage to the thermocouple, damage to the temperature control meter.
Automatic pillow packaging machine troubleshooting method:
1. In the man-machine interface tracking mode interface, switch the tracking mode to "tracking and cutting"; refer to the random electric eye manual to adjust the sensitivity of the electric eye sensing; adjust the pressure of the glue stick or the brake tightness.
2. Refer to the instruction manual to adjust the position of the push finger; adjust the height of the end seal component so that the center of the seal cutter is in the middle position of the product height; reduce the packaging speed.
3, reduce the temperature; adjust the speed; replace the film material.
4. Replace the heating element, change the solid state relay, replace the power switch, and replace the temperature control meter.
Well, the above is the whole story about the development of the technology of the pillow-type packaging linkage production line and the analysis of common faults. I hope that it will be helpful for everyone to use this equipment in the future.
Pillow packaging linkage production line technology development and common failure analysis
The production line is a multi-variety production organization organized by a certain type of parts group. It has the necessary machinery and equipment to complete the processing tasks of these similar parts. These equipments and work sites are arranged and configured according to the proportion of the process route and process labor of most parts or main parts on the production line. The production line is not strictly produced in the same way as the assembly line. It is not possible to use a large number of special high-efficiency equipment and tools. It cannot guarantee the high continuity of the process, but it has greater flexibility and can meet the needs of multi-variety production.